Why Your Packaging Tape Is Failing (And How to Fix It)

When packaging failures occur, tape is often the last thing people think to blame. However, in many cases, it’s the primary reason cartons open during transit. Understanding why packaging tape fails is the first step toward improving reliability and reducing costly issues.

What are some common packaging issues?

One of the most common problems is using the wrong type of adhesive. Not all tape is designed for the same applications, and using a low-performance option for heavy shipments can quickly lead to failure. This is especially true when working with recycled cartons, which require stronger adhesion due to their rougher surfaces.

Environmental factors also play a major role. Temperature and humidity can significantly impact how well tape adheres to a surface. In colder environments, adhesives can lose flexibility, while moisture can weaken bonding strength. These challenges are particularly relevant for businesses operating in the Pacific Northwest, where weather conditions are less predictable.

Another frequent issue is improper application. Even high-quality tape can fail if it isn’t applied correctly. Using too little tape, failing to seal all seams, or applying tape unevenly can all contribute to cartons opening during shipping. Consistency is key, and many businesses find that automation helps eliminate these variables.

Find the Fix

Fixing these problems starts with evaluating your current process. Upgrading to industrial-grade tape, selecting the right adhesive for your environment, and ensuring proper application techniques can dramatically improve performance. In many cases, small adjustments can lead to significant reductions in product damage and returns.